Back to Basics

 

PREV GLOSSARY NEXT

Comparing the Reduced Voltage Starters

The charts will enable you to make a side-by-side comparison of the different types of reduced voltage starters.

You may find this information useful as you work with a customer to select the right equipment for his application.

Starter Type

Starting Characteristics

Standard NEMA Motor

Transition Type

Extra Accel Steps Available

Install Cost

Volts at Motor

Line Current

Starting Torque

Primary Resistor 65% 65% 42$ Yes Closed Yes High
Auto-transformer 80%65%50% 62%42%20% 62%42%20% Yes Closed No High
Part Winding 100% 65% 48% * Closed Yes** Low
Wye Delta 100% 33% 33% No Open*** No Medium
Solid State Adjust Adjust Adjust Yes Closed Adjust Highest
* standard dual voltage 230/460 V motor can be used on 460 V systems** very uncommon*** closed transition available for higher cost

Starter Type

Advantages

Disadvantages

Applications

Primary Resistor Maximum starting torqueSmooth accelerationHigh power factor during startUp to 5 acceleration points available

Low torque efficiency

Resistors generate heat

Long starts require expensive resistors

Difficult to change starting torques under varying conditions

Belt and gear drives

Conveyors

Textile machines

Auto-transformer Highest torque per ampThree starting torques available through tapsGood for slow startsMotor current exceeds line current at start

Most expensive at lower HP designs

Low power factor

Large physical size

Distinct switching transitions during tap changes

Blowers

Pumps

Compressors

Conveyors

Part Winding Least expensive methodStarts most dual voltage motorsSmall physical sizeOnly two half-size contactors are requiredTypically limits motor torque and current to 50% of normal at start-up

Bad for slow starts and high inertia loads due to poor starting torque

Special motor required over 230 V

Requires a 9-lead wye or a 6-lead delta winding

Offers only a single step

Motor will overheat if first acceleration step exceeds 5 seconds

Reciprocating compressors

Pumps

Blowers

Fans

Wye Delta Good for slow starts and high inertia loadsHigh torque efficiencyEliminates the resistor and autotransformer losses at start-upGood for stringent inrush restrictionsGood for frequent startsIn widespread use in Europe

Requires special wye-delta motor

Low starting torque may not be able to start heavy loads

Momentary inrush during open transition period

Centrifugal compressors

Centrifuges
Solid State Energy-saving features availableRugged and reliable with no moving parts at allSoft startsAdjustable acceleration timeCapable of rapidly switching heavy currentsUsually self-calibratingAdjustable braking

High cost

Specialized installation and maintenance

Electrical transients can damage unit

Requires good ventilation, and supplemental cooling in some environments

May need to be oversized for high-inertia loads

May create noise and/or harmonics

Machine tools

Hoists

Packaging equipment

Conveyor systems

PREV GLOSSARY NEXT