The charts will enable you to make a side-by-side comparison of the different types of reduced voltage starters.
You may find this information useful as you work with a customer to select the right equipment for his application.
Starter Type
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Advantages
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Disadvantages
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Applications
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| Primary Resistor | Maximum starting torqueSmooth accelerationHigh power factor during startUp to 5 acceleration points available |
Low torque efficiency
Resistors generate heat
Long starts require expensive resistors
Difficult to change starting torques under varying conditions
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Belt and gear drives
Conveyors
Textile machines
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| Auto-transformer | Highest torque per ampThree starting torques available through tapsGood for slow startsMotor current exceeds line current at start |
Most expensive at lower HP designs
Low power factor
Large physical size
Distinct switching transitions during tap changes
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Blowers
Pumps
Compressors
Conveyors
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| Part Winding | Least expensive methodStarts most dual voltage motorsSmall physical sizeOnly two half-size contactors are requiredTypically limits motor torque and current to 50% of normal at start-up |
Bad for slow starts and high inertia loads due to poor starting torque
Special motor required over 230 V
Requires a 9-lead wye or a 6-lead delta winding
Offers only a single step
Motor will overheat if first acceleration step exceeds 5 seconds
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Reciprocating compressors
Pumps
Blowers
Fans
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| Wye Delta | Good for slow starts and high inertia loadsHigh torque efficiencyEliminates the resistor and autotransformer losses at start-upGood for stringent inrush restrictionsGood for frequent startsIn widespread use in Europe |
Requires special wye-delta motor
Low starting torque may not be able to start heavy loads
Momentary inrush during open transition period
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Centrifugal compressors
Centrifuges |
| Solid State | Energy-saving features availableRugged and reliable with no moving parts at allSoft startsAdjustable acceleration timeCapable of rapidly switching heavy currentsUsually self-calibratingAdjustable braking |
High cost
Specialized installation and maintenance
Electrical transients can damage unit
Requires good ventilation, and supplemental cooling in some environments
May need to be oversized for high-inertia loads
May create noise and/or harmonics
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Machine tools
Hoists
Packaging equipment
Conveyor systems
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